I spent several hours in the garage this evening, attending to a few different aspects of Briana’s crib. I built my first frame and panel door, which will front the vertical cabinet on the right side of the crib:

I ended up routing the groove through the entire length of each rail and stile, mostly because I’m not nearly comfortable enough to attempt to drop the workpiece onto a spinning router bit. That, coupled with the laziness that prevented me from build a jig to properly support a router to plunge into the workpiece have left me with four small holes I need to fill. I have plenty of scrap pieces of the oak I’m using for this project, so I’ll rip some 1/4″ strips (the width of the groove) to wedge in there and trim flush.
I also got the sides of that cabinet assembled and dry fit (if you can call standing them on end “dry fit”
on the crib’s base:

The last thing I did tonight was to sand the rails to 120 grit. I had previously sanded them with 60-grit sand paper, just enough to remove a few burn marks left by the round-over router bit. I had done that sanding by holding the rail in one hand and a sanding block in the other. That was quite the effort, not to mention stressful on both my hands, so I was determined to find a better way for this round of sanding. I decided to treat the rails like a blade to sharpen. I set the sandpaper on my table saw:

held in place with two of the rails I’m working. I held the sandpaper down with my left hand (via the rail) and worked the rail across the paper in my right hand:

I got into a good rhythm and I think I this was a decent method to ease the amount of work during this round of sanding. Does anyone out there know of a better way to sand these mostly round pieces, short of buy a spokeshave and building a shaving horse? I figure I’ve got one more round of sanding for the rails (likely at 220 grit) and anything that reduces the time I spend sanding is worth investigating!


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[...] end-to-end. On the paduak sides, a through groove would show on the outside of the box, so for the first time I [slowly] dropped a piece of wood onto an already spinning router bit. I was surprised by how [...]